Norm happened to mention to a reporter that he had never made an upholstered piece of furniture. This led to an invitation to partner with Lee Industries of Newton, North Carolina, one of America’s most highly regarded furniture makers. In the first of a special two-part program, Norm visits the Lee Industries factory to understand how upholstered chairs and sofas are made. He gets a tour with Norman Coley whose family has been making furniture in North Carolina for 40 years. Coley suggests Norm try making a “cigar” chair, which can be made without sewing and stitching. Back at the shop Norm starts by building the hard maple frame, the skeleton underneath this handsome chair.
In part two, Norm cuts the leather using patterns and tackles the padding and other steps before showing his new-found skill at applying the rich looking leather to the frame. It’s all about stretching, tacking, stretching, and re-tacking until the desired look is achieved. You’ll be impressed with this project and may want.
This project requires a hardware kit that is no longer available and therefore cannot be completed as described.